Project 412 PROJECT 412
E-CVT Platform · Retrofit Hybrid Drive

More from the trucks you already run.

The Type E family is a power-split hybrid transmission that retrofits into haul trucks already in your fleet — lifting productivity and cutting fuel now, with a staged path to battery-electric later. You upgrade the driveline, not the whole machine.

1
Retrofit, not replace
2 power sources
Diesel + electric split
0 stranded assets
Staged path to BEV
One transmission architecture. A family of trucks. The Type E splits engine power between a mechanical path and two motor-generators, so the wheels always see the right torque — not a fixed gear the operator has to fight.
Because it keeps the truck's existing hydraulics and structure, the Type E sidesteps the cost cascade that makes full series-electric conversions of mechanical-drive trucks uneconomic. You retrofit the driveline, not the whole machine.
Architecture

A continuously variable drive in three stages

No discrete gears to shift through, no torque hole on the ramp. Ratio is managed electrically across the whole climb, and the range section keeps the engine in its efficient band.

STAGE 01

Power split

A planetary set divides engine torque between the wheels and a motor-generator. Varying that motor's speed varies the overall ratio — smoothly, with no step change.

// electric ratio control
STAGE 02

Range section

A powershift range carries the loaded climb mechanically in the driveline's sweet spot, so battery energy tops up the effort rather than carrying it.

// engine kept in band
STAGE 03

Final drive

A fixed final stage delivers torque to the existing wheel groups. The launch converter is retained and locked as a cushion — nothing in the truck's structure changes.

// bolts to existing hardware
Descent → climb. Energy captured braking down the ramp funds most of the assist needed to climb back out. Regen pays for boost.
Why the Type E

Four reasons it earns its place in the driveline

Productivity first

The value is in cycle time, not just litres. Holding a faster loaded climb lifts cycles per hour — and lifting the load up the ramp costs nearly the same energy at any speed.

Fuel and regen

The engine runs in its efficient band and braking energy is recovered instead of burnt as heat in the retarder. Fuel comes down without chasing it as the primary goal.

Staged path to electric

Replace the diesel engine with an electric motor later and the same transmission becomes a battery-electric drive. Hybrid now, full electric when the site is ready — no stranded asset.

Retrofit, not rebuild

It drops into trucks already on site and keeps the hydraulics and structure intact — avoiding the near new-truck pricing that sinks full series-electric conversions.

The family

One platform, calibrated per truck

Each application recalibrates the same E-CVT architecture — ratios, motor sizing and battery — to a specific machine and duty cycle.

APPLICATION 01 · FLAGSHIP
Type E — CAT 789D
LARGE-CLASS SURFACE HAUL · 324 t GVM

The reference application. A power-split E-CVT for the 789D, developed against a real GPS haul cycle from a deep-pit operation. Productivity-led business case, with fuel and regen behind it, and a clean conversion path to battery-electric on the same hardware.

ENGINEERING & DESIGN STAGE
Fuel reduction10–20%
Productivity12–16%
Simple payback8–15 mo
BasisModelled
APPLICATION 02
Type E — HD785 / 777 class
90 t CLASS · SURFACE HAUL

The high-volume class. This size is traction-limited on the ramp rather than gear-limited, so the Type E leads with climb boost and regen. On-board energy management sets it apart from fixed-logic series conversions.

APPLICATION MODELLED
APPLICATION 03
Type E-RT — C509 road train
MINING ROAD TRAIN APPLICATION

A four-range, diesel-neutral E-CVT that replaces the prime mover's 18-speed AMT, paired with self-contained powered wagon modules — hybrid first, then grid-charged wagons, then full electric on the same hardware.

APPLICATION MODELLED
APPLICATION 04
Type E Underground — AD63
UNDERGROUND ARTICULATED · RAMP HAUL

A pure power adder for laden ramp ascent where the engine has no headroom. Adds the benefit of lower ventilation load and diesel particulate exposure — a stepping stone to battery-electric underground.

BUSINESS CASE MODELLED
APPLICATION 05
Type E — 777 / 775 / 773 / 740
MID-SIZE RIGID & ARTICULATED FLEET

The same E-CVT architecture calibrated for the mid-size fleet — extending the platform across more of the fleet on a common core.

CONCEPT

On the numbers. Performance figures shown are modelled projections from our own derived duty-cycle data and verified OEM specifications — not yet field-validated. Ranges reflect duty cycle: deeper pits and steeper, longer ramps sit toward the top of each band; flat-dominated hauls toward the bottom. Full modelling and assumptions are available under NDA.

Performance

Conventional versus Type E

Modelled on our own derived duty-cycle data — the conventional driveline against the Type E, for the 789D and the road train alike. Conservative figures.

789D — fuel & productivity

MODELLED · CONVENTIONAL vs TYPE E · INDEX = 100
100 50 0 INDEX · CONVENTIONAL = 100 100 −15% 100 +14% Fuel use ↓ lower is better Productivity ↑ higher is better
Conventional Type E

Road-train speed on grade

MODELLED · CURRENT DRIVETRAIN vs TYPE E-RT
020406080 SPEED ON GRADE (km/h) 60 70 22 70 13 43 9 20 16 cannot hold 0%1%2%3%4% GRADE
Current drivetrain Type E-RT (powered wagons)

Modelled projections from our own derived duty-cycle data — conservative figures, not field-validated.

Get in touch

Bring your duty cycle. We'll model the case.

Give us a truck, a pit and a haul profile, and we'll show you what the Type E does on your numbers — climb speed, cycles per hour, fuel and payback.